Generally, you need to bend and flex electrical wires to a certain degree when performing an installation. Polyvinyl Chloride is less costly than other materials, is easy to use, and has several valuable properties. It is used primarily for thin-wall primary insulations and can be foamed to improve its electrical properties. THERMOPLASTIC:A material which will soften, flow, or distort when subjected to sufficient heat and pressure. PUR's main disadvantage, however, is its poor electrical properties. Nylon is known for its flexibility and abrasion, cut-through, and chemical resistant properties. No problem! Black represents the negative wire, and green and yellow colors represent an insulated ground wire. Insulation is a crucial safety feature for any electrical cable, considering that exposure to different elements can be hazardous. Thermoplastic compounds use additives to strengthen specific properties of thermoplastic. Improved data transmission can also be achieved when FEP is foamed. Standard PVC is considered a non-plenum insulation option because it does not exhibit the qualities necessary for safe usage in plenum areas. Regular Ethernet: Why Does it Matter? Failing to mention that this is the kind of information you usually have to pay for would be unfair. TPE is now being used more and more in automotive applications and household appliances. The two most common types of material used for wire insulation are thermoplastic and thermoset. Generally speaking, copper-insulated cables are the best option for you. Cable insulation can refer to the insulation type surrounding each wire, or the insulation of the cable as a whole, the type of insulation and level of insulation for your cable will depend on your applications use case. The most common ones for insulated wire identification include THHN, THW, and THWN. Polyurethane (PUR) has an exceptional temperature range (-62C to 93C), is tough and flexible with a very good flex life. It is also relatively cheap compared to other prospective conductor materials, including silver and gold. It has low water absorption and excellent electrical properties, and is very flexible with good abrasion resistance. It can also endure exposure to gasoline, ozone, acids, and solvents. Foaming the material reduces weight and improves data transmission. It can be used in temperatures ranging from -65 Celsius to +80 Celsius. It is extremely flexible with average abrasion-resistance, and is ideal with many electrical applications. It has improved colorability, higher processing speeds, and a wider usable temperature range. However, the materials lack the electrical advantages offered by FEP. POLYVINYL CHLORIDE PVC, sometimes referred to as vinyl or polyvinyl chloride, consists of three types of vinyl compounds - standard, semi-rigid and irradiated. Knowledge and taxonomy of an insulated cable also help when shopping for an electrical wire. TPE is commonly used in applications where conventional elastomers cannot provide the necessary range of physical properties. Each of these wires has a different price point depending on their capabilities. CPE serves as a lower-cost, more environmentally friendly alternative to CSPE. FEP has excellent electrical characteristics, chemical inertness and a service temperature of 200C. It also has an operating temperature range of -50C to 160C. CSPE is also referred to as Hypalon, a registered trademark of Dupont. It is also relatively soft and may require more care during installation to avoid damage. Typically, red represents the positive wire. POLYETHYLENE(PE)is a very good insulation as it offers a low dielectric constant, a stable dielectric constant over all frequencies and a very high insulation resistance. Insulation is a critical component in electrical safety. For example, a 16 gauge solid copper core insulated wirecan safely transmit 19 amperes at around 800Celsius. Neoprene is especially desirable for hand-held cord sets and is often used in Military products. {{vm.session.shipTo.lastName}} {{vm.session.shipTo.firstName}}, Properties of Common Thermoplastic & Thermoset Compounds, Application & Selection Guide for Standard Product, Military & Government Wire Specifications, Chrysler & Ford Specification Conversions, Types of Electrical Wire: THHN vs THWN vs Romex vs XHHW, Types of Automotive Primary Wire Explained, Automotive Battery Cable Specifications & Overview, Overview of Specifications for Electric Vehicle Wire, Understanding Automotive Wiring Standards Organizations, How to choose the right wire label printer, Alternatives to 200C UL/CSA Fluorinated Ethylene Propylene (FEP) Wires. Well, there are countless places where one can buy an insulated copper wire. (For 30-16 gauge, a 10-mil. Popular informative platforms such as the American insulated wire catalog provide essential information about cable construction standards. Its temperature range is -65C to 80C. There are as many varieties of wire and cable insulation as there are wires and cables. I will try my best to give your cable solutions. However, ETFE and ECTFE lack many of the electrical advantages of FEP. Industrial Ethernet vs. Because of this, it is used for jackets more than insulation. It also has excellent ratings for chemical, water, and abrasion resistance. For instance, water triggers a corrosive effect when it comes in contact with an electrical wire. What are some examples of such cases? Insulation is a nonconductive material within a cable's construction. The most popular non-conductive materials applied in the cable manufacturing industry include PVC, XLPE, and Silicone, to name a few. It doesnt matter which part of the ecosphere you reside in. The most popular varieties include; Whatever copper insulated wireyou need, you have to remember that they are generally sold by the foot. Foaming ECTFE and ETFE improves data transmission and reduces weight. PE is mostly used in coaxial and low-capacitance cables because of its exemplary electric qualities. Thus, you need to determine the exact length you need to avoid unnecessary expenses. Neoprene is a synthetic thermoset rubber that must be vulcanized to obtain its desired qualities. Well, it means that electric current can easily pass through it. Not all manufacturers can warrant the quality of a cable or electrical wire. JEM stands out from other companies in the industry because of our: Jem Electronics, Inc. - United States Cable Assembly, 23 National Drive Franklin, MA 02038, Posted It would also help to visit different sales platforms and compare prices before settling on the most affordable seller. This is because there are different types of insulation, each equipped for specific applications. XLPE is often used to make insulation for insulated wire due to its remarkable properties. I would like to share my experience in cable field. An essential aspect of electrical wire identification is its sizing. Depending on the application, insulation generally is from plastic, fluoropolymers or rubber materials. With a temperature range of -50C to 90C, SBR is used primarily in Mil-C-55668 cables. Semi-Rigid PVC is mainly used as primary insulation and is very abrasion-resistant. Whether it is a house wiring wire or an appliance wire, there is a significant chance it is copper insulated wire. Insulation is generally defined as a conductive layer surrounding and offering adequate protection to a cables internal components. However, leading manufacturers take appropriate measures to improve the mechanical resistance of the silicone insulated wire. It is also resistant to chemicals, heat, weather, abrasion, and fire. PVDF is a relatively low-cost insulation option, so it is used in a wide range of industries and applications. One disadvantage of nylon is its absorption of moisture. So, please sit back and read with the knowledge that you just saved some of your hard-earned money. Like many conventional rubber materials, TPR is highly resistant to oils, chemicals, ozone and other environmental factors. It can be made flame-retardant, but this sacrifices strength and surface finish. While silicone rubber burns slowly, it forms a non-conductive ash which, in some cases, can maintain the integrity of the electrical circuit. Its relatively low-cost makes it an insulation option for a wide range of industries and applications. Insulation is an important non-conductive material that surrounds and protects the individual wires or cables that make up a cable assembly. If you were to go for a gold electrical wire, you would be wasting your money. Silicone is a versatile synthetic rubber known for its high heat-resistant and flame-retardant properties (180C). This is primarily because they mostly have to move through walls, ceilings and other close-fitting spaces. You can rest assured that the pricing of a 14 gauge copper insulated wireis different from that of a 22 gauge insulated wire. With continuous working temperatures up to 482C, the material has very good moisture and chemical resistance, but low abrasion resistance. It has chemical and UV resistant properties, works in a wide temperature range, and is found in appliance wire, lead wire, coil leads, transformer leads and motor lead wire. Fiberglass is the most widely used glass insulation. Cable manufacturers use XLPE material when building insulation for various wires, especially those dealing with high voltage. It is remarkably flame retardant and self-extinguishing. Further benefits include excellent flexibility at both high and low temperatures, from -55 Celsius to +150 Celsius, as well as good dielectric strength. This material is also flammable. Halar chars, but does not melt or burn when exposed to direct flame and immediately extinguishes on flame removal. However, cheap often translates to low quality and therefore, you have to find a perfect balance between price and quality. In essence, it can function optimally at temperatures as high as 2000 Celsius and as low as -900 Celsius. What is wire insulation, and why is it important? PVDF is also commonly called Kynar, a registered trademark of Arkema Inc. Thermoplastic elastomers consist of a mix of polymers, typically plastic and rubber, to combine the benefits of each material into one insulating product. Commonly used types of Thermoset include: CHLOROSULFONATED POLYETHYLENE (CSPE)is sometimes used as a 105C rated motor lead wire insulation, but most often as a jacketing compound. May 06, 2020, Wire Insulation Types and Purposes Explained. It would help to understand the voltage ratings of different copper insulated cables before picking out the most suitable one for you. Once extruded over conductor, these compounds will not re-melt, however, they can be burnt or deteriorate due to heat. Though this material has poor oil and ozone resistance, it has good low-temperature flexibility, offers good water and alcohol resistance, electrical properties and excellent abrasion resistance. Its applications are compatible with gasoline, ozone, acids, and solvents, and it is safe for medical and food related purposes as it is odorless, tasteless, and non-toxic. Pricing and processing are also being improved. These compounds are heated and extruded over conductor. Because formulas vary, so do temperature ranges and some other basic characteristics. ETHYLENE PROPYLENE RUBBER (EPR)is a chemically cross-linked, thermosetting high temperature rubber insulation. Other types of insulation are used in dielectric applications for radio frequency cables. It would be best to order an insulated wire from a leading manufacturer such as ZW Cable. This material works well in retractile cord applications and is a popular option for salt-spray and low-temperature military purposes. While this type of insulation has poor oil and ozone resistance, it exhibits good low-temperature flexibility, electrical properties, and water, alcohol, and abrasion resistance. Silicone is extremely heat-resistant, flame-retardant, and can be used in temperatures up to +180 Celsius. PTFE is a thermoplastic material that has a temperature range of -73 Celsius to +204 Celsius. It is known for its ability to perform in a wide temperature range and its resistance to chemicals and UV rays. TEFLON (TFE)is extrudable in a hydraulic ram type process. Due to its softness and flexibility, it should be handled with care during installation. UL maximum temperature ratings may be 60C or 105C. EPR's resistance to compression, cutting, impact, tearing and abrasion is good and is not attacked by acids, alkalis and many organic solvents. Fluorinated Ethylene Propylene (FEP) is a highly flame-resistant material. When dealing with conductor types, these wires can be categorized into copper insulated wire and aluminum insulated wire. Its size largely determines a wires current carrying capacity. An XLPE insulated electrical wireis undoubtedly your best option if you intend to transmit high voltage power from one location to another. Hey, I am Richard Zi, General Manager of ZW Cable and expert in cable industry for over 15 years. Well, there is no fixed insulated wire price because there are several types of insulated copper-based wires. Insulation resists electrical leakage, which prevents the wires current from coming into contact with other wires and cables nearby. Semi-Rigid PVC (SR-PVC) is used as a primary insulation where very abrasive resistance is required. Its reliable performance when exposed to fire also makes it a favorable alternative to PVC insulation. Copper is often the best option because it is a better conductor of electricity compared to aluminium. Well, the answer to that question is most certainly, no. Sometimes you may be forced to perform installations in high-risk areas. All densities of PE are stiff, hard, and inflexible. It would be best to choose the protected option when dealing with aluminium conductors, especially in wet areas. PUR is a flammable material. Rubber refers to both natural rubber (NR) and synthetic SBR compounds. NEC dictates a system of letters that allow buyers to identify various wires and their aptitudes. In terms of flexibility, polyethylene can range from stiff to very hard depending on molecular weight and density. SBR is a thermoset compound with qualities similar to neoprene. In addition to the wires mentioned above, there are several other types of cables with insulation. Different compounds are used for 60C, 80C, 90C and 105C service along with commercial and military applications. Its other electrical, mechanical, thermal and chemical properties are almost identical with Tefzel's. Teflon is a registered trademark of DuPont Corporation. The three main insulation materialsare Plastic, Rubber, and Fluoropolymer. It has excellent electrical properties combined with outstanding thermal stability and flexibility. EPR is heat, oxidation, weathering, water, acid, alcohol, and alkali resistance. Depending upon the formulation the rated temperature may vary from -55 C to 105 C. Typical dielectric constant values can vary from 2.7 to 6.5. TFE must be extruded over a silver or nickel coated wire, with ratings at 260C and 200C respectively. Typically, wire insulation is made out of types of plastic or polymers. You also need to consider the type of insulation when choosing an ideal cable for your application. Wire insulation and cable insulation are primarily the same. Don't have an account yet? Chlorinated Polyethylene (CPE); with very good heat, oil, and weather resistance, this insulation is commonly found in power and control cable applications, industrial power plant applications, and CPE cable insulation displays. Resistant to chemicals, water, and abrasion, it works well in retractile cord applications, as well as in marine and low-temperature environments. The dielectric constant is 2.59 for solid and 1.55 for cellular (foamed) designs. The cross-linking process vulcanizes the rubber through the addition of some chemical additives. Regardless of the conductor type, the color of the insulation material communicates the specific intended application of the wire. FEP is commonly used in plenum cable and military applications. The IEC 60502 is one of the leading international standards governing this type of cable construction. As well as being flame retardant, semi-rigid PVC also resists heat, water, acid, and alkali. Its temperature rating is -70C to 150C. Copper insulated wires are popular because they can bend and flex without damage. Ethylene Propylene Diene Monomer (EPDM) offers excellent heat, ozone, weather, and abrasion resistance. EPDM also exhibits excellent electrical properties. Rubber insulation generally refers to both natural rubber and SBR compounds, each available in a variety of formulas for use in a wide range of applications. Neoprene is also known for its long service life, wide temperature range, and usability. CPE is commonly found in power and control cables as well as industrial power plant applications. This material is mostly used because of its processing characteristics and a wide range of application uses. Though flammable, it carries exemplary electric qualities, can reduce the dielectric constant, and is a very good option for cables requiring high-speed transmission. Some of the most notable properties include; It would be best to note that PVC insulated cablevoltage rating is the most crucial thing you ought to consider. TPE can be molded, extruded, and reused like plastic materials while maintaining the flexibility and stretch of rubber. CPE has very good heat, oil, and weather resistance. Copper is the de-facto standard for electrical cables because it offers the necessary top-notch conductivity at a more affordable cost. When it comes to wire insulation you are trying to insulate a single conductor, which is the definition of a wire. The most notable ones include; What do you understand when somebody says copper is a highly conductive metal? The longevity and effectiveness of a wire depend on its insulation. Lengths are limited due to the amount of material in the ram, thickness of the insulation, and preform size. Fiberglass is the most widely used glass insulation. SEMI-RIGID PVC(SRPVC)is much tougher than standard vinyl. Nevertheless, it has several benefits, especially when dealing with industrial applications. When dealing with an insulated cable,the decision-making process is more complex. As an application, it is usually extruded over softer insulation compounds. Therefore, you need to be sure of what you need before buying a wire to avoid unnecessary expenditures. The most common types of insulated wirescategorized according to their insulation materials include; As the name suggests, this type of wire consists of PVC insulation. For the most part, NEC regulations permit the use of bare and insulated ground wireinterchangeably. Thus, you are free to choose between a plain and insulated wire. As far as cables are concerned, you need to note that different types of copper-based electric wires. In essence, we will look at everything you ought to know concerning electrical wires with insulation. Can you visualize the consequences of handling an exposed wire connected to the primary power grid? In such sites, you may accidentally ground the wire to objects not meant for grounding. It also preserves the material integrity of the wire by protecting against environmental threats such as water and heat. Its purpose is to keep the electrical current from the wires contained. Like the others it has outstanding electrical properties, high operating temperature (250 C), resistance to virtually all chemicals and flame resistance. (Unsubscribe at any time.). Disadvantages of TPE include poor chemical and heat resistance, low thermal stability, and a higher cost than other types of insulation. EPDM is used as a replacement for silicone rubber in some applications. So, the first thing you ought to do is learn the basics of identifying your specific needs. In fact, you can type in insulated copper wire near me on your Google search engine, and the results will amaze you. The advantage is that processed like thermoplastics, it is extruded over the conductor. Polyvinyl Chloride (PVC) is known for its diverse applications. Neoprene has a long service life, wide temperature range, is flame retardant and self-extinguishing. It has excellent electrical properties plus ozone resistance, low moisture absorption, weather resistance and radiation resistance. Factory:WenXian Industrial Zone, Henan Province, P.R.China, Office :The intersection of Hang Hai Road and Qin He Road, Henan,China, Copyright 2022 Leading Cable and Wire Manufacturer-ZW, Powered by Leading Cable and Wire Manufacturer-ZW, CCA Cable: Industry Grade Cable For Better Performance, Bus Cable: A Perfect Industrial Cabling Solution, Power Cable Types: A Guide to Choosing the Right Cable, It is flame, moisture, and abrasion-resistant, It can withstand exposure to oil and several other chemicals, including acids and alkalis, It has excellent dielectric strength, which implies that it can withstand an incredible amount of electrical field intensity without damage, It is non-toxic and odorless, making it the ideal option for the food and medical industries, Outstanding electrical, thermal, and physical properties, Extreme thermal and mechanical force resistance, XLPE improves the insulated wire current rating when dealing with short circuits. Fundamentally, any copper-based wire, including the thin insulated wire, guarantees top-notch performance. Polytetrafluoroethylene (PTFE) is an extremely flexible, and water, oil, chemical, and heat resistant thermoplastic material. Thus, it would help if you were pretty careful when selecting an ideal cable, especially when dealing with cable sizes. An electrical wires size determines its current carrying capacity. This material is primarily used as an insulation. CSPE has excellent tear and impact strength, excellent abrasion, ozone, oil, and chemical resistance and good weathering properties. Neoprene (Polychloroprene) is a thermoset rubber with exceptional abrasion, cut-through, oil and solvent resistance. When used in retractile cord applications, it shows below-average flexibility. Customer Materials (customized product configurations that use your preferred part number) are now available to IEWC.com registered account users. It is also flame-retardant. However, there are some situations where it would be sensible to use the insulated option. They also maintain their shape better in colder environments. It will help if you grasp these color codes before you attempt to perform any installation by yourself. When talking about cable insulation we are generally talking about a cable made of multiple (wire) conductors. This type of wire is not as popular as PVC and XLPE wires, especially because silicone is expensive. SBR is primarily used in Mil-C-55668 cables. These additives have only a slight effect on physical or electrical properties of the insulation. You can count on us to deliver quality cables at an affordable price to any part of the world within a reasonable time. PVC insulation has a temperature range of -55 Celsius to +105 Celsius and is resistant to flame, moisture, and abrasion. ETFE and ECTFE Halar materials offer more strength and flexibility than PFA or FEP and, when irradiated, can become thermoset. HALAR (ECTFE)has a specific gravity of 1.68, the lowest of any fluorocarbon. PUR is known for its extreme toughness, flexibility, and flex life even in low temperatures. Its applications service a wide temperature range of -73C to 204C. This insulation material can be found in appliance wire, lead wire, coil leads, transformer leads, and motor lead wire. It has excellent electrical properties, good dielectric strength, and retains excellent flexibility in temperature application ranges from -55C to 150C. 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