X-Flo filter cartridge contains 375 square feet of media, offering the industrys highest, Features and Benefits of the Gold Series X-Flo, GSX eliminating downtime issues on high demand robotic welding, Refinery Expands, Fuels Needs for Gold Series Fume Collector Wyoming Refinery, Training with the Best System on the Market CFP Qualitech. The intense heat created by a welding arc turns welding wire and small amounts of base metal into extremely small particulates, roughly 0.1 to 0.5 microns across. Rick Kreczmer, Camils aftermarket sales director. The pulse is used to remove the dust cake that builds up from the dust laden fumes, Kreczmer says. A.C.T. We have been purchasing Coral Noil Mist Collectors from ITA, Inc. for the past several years. We purchase PTM live centers and dead centers from ITA for a variety of reasons. The Coral Jet Clean line of collectors offers a state-of-the-art system, a portable unit with long-lasting cartridge filters and a fully AUTOMATIC compressed air cleaning system - exclusive of Coral design and like no others in its class. The Clean Go is designed using state-of-the art technology in source capture and is a powerful, low-maintenance solution for even tough weld fumes. to 24 in. Ambient collection, filtering the ambient air (all the air in an area) by cycling it through filters is a good option where source capture is impractical due to obstacles such as cranes, machinery and / or layout of your facility, or for budgetary constraints. Analysis of the filters reveals the particulates present in the facility and can be broken down by location on the shop floor. The MERV (minimal efficiency reporting value) rating for the HemiPleat cartridge filter is 15. Welding requires the use of higher efficiency filters with higher MERV ratings in order to collect dangerous particles. Experience the full version of this article in our magazine. This creates a tremendous amount of mist and we were very concerned about the operators breathing in the mist. Capturing the dust, smoke and fumes generated during welding presents a unique challenge. The entire facility benefits, as well, when fumes are captured at their source. Through the use of hoods, enclosures, and airflow, source capture provides the most effective means of controlling pollutants. The portable nature of the system, however, sometimes leads to the dust collector itself to take a beating. All of these factors have made domestic production cost competitive with cheap overseas labor. In an interesting industrial twist, this challenge is getting more widespread because manufacturing is on the rise. Coral units are built to the highest quality utilizing the latest technology. Please see our white paper on combustible dust for more details. They are adaptable source capture fume collectors that fit most welding applications, increasing production efficiency. Second, the amounts of fumes or dust in the air. This condition is a neurological disorder whose symptoms resemble Parkinsons Disease. From the TM1000, cartridge collector for lighter duty or small volume applications to the MC1500 cartridge collector for heavy duty production. Knoxville, TN Over a short period of time, the filters become seasoned and the efficiency grows to more than 99.99 percent efficiency of the same size particles. Plug-n-play: just supply electrical and compressed air connections. Again, you want to be in the effective zone, he adds. Contact us today to get more information. Ecolo-Tech Inc.s professionally trained staff guarantees the best prices. Whatever welding operation you have, RoboVent has a solution for you. Built-in spark arrestance is incorporated for an exceptional degree of fire suppression. The collector moves the air stream at a specific velocity, measured infeet per minute (fpm), and moves a specific volumeof air, measured incubic feet per minute (cfm). Ducted directly to an industrial operation or to a WCDDT (Downdraft Table), the HYDROMAX wet collector captures aluminum, titanium or other volatile dust at the point where it is generated, drawing the particulate into the water-wash system. Like most high-end portable dust collectors, the Zephyr filtration system is sophisticated. Our field engineering experts can update your equipment to the latest technology available, improving performance and reducing the cost of operating your Baghouse. Fume guns can be bulky and heavy, which operators tend to not like. Micro Air - Source Capture Exhauster Arms, Micro Air - HYDROMAX:Wet Dust Collection Systems, Micro Air - Oil & Coolant Mist Collection Systems. Our dust collector team can help you design the welding dust collector that's perfect for any welding process you have. For over 25 years, RoboVent has designed and implemented air filtration solutions to protect workers and ensure manufacturers are complying with regulations. Some of these metal particulates are smaller than viruses. With more than 30 years' experience, our personalized service includes baghouse inspection reports that detail current conditions in each unit and locate potential problems before they elevate to emergency status. 8121 Ebenezer Church Rd Independent lab tests demonstrate that Camfil cartridges capture more air polluntants and release more of those pollutants when pulsed, creating a safer, cleaner work environment. These are specific measurements of how much of a substance a worker can be exposed to over an 8-hour shift (using a time-weighted average). Dust Collector Services Developed and SEO by Web Work Connects Group, Torit PowerCore CP Series Dust Collectors, Torit PowerCore TG Series Dust Collectors, FS Pulse Jet Baghouse Dust Collectors and Bin Vents, Modular Mediafilter Vertical Mist Collectors, Modular Mediafilter Horizontal Mist Collectors, Eurovac Central & Standalone Vacuum Systems, Eurovac Vehicle Exhaust Extraction Systems, Ambient (AT-3000) Fume Collection System Data Sheet, Trunk 2000 (T-2000) Source Fume Collector Data Sheet. Micro Air model SCA exhauster arms are used on a wide variety of fume and particulate exhaust applications. Typically ambient capture is a cost-effective way to increase worker safety levels and greatly reduce the sick days that are caused by irritations of breathing contaminants produced in industrial operations, while eliminating the need to exhaust expensive heated or cooled air outside. The second stage is a HemiPleat cartridge filter that traps the submicron particles, performing the majority of the fume filtering. There are many good reasons for a manufacturer to improve its air quality. These are called capture points. A MERV rating is the air filtration industrys standard thats used to classify filters based on their air cleaning efficiency with specific particle sizes. Systems like the Senturion Series feature low operating costs, superior fire safety and easy maintenance. Once contained, fumes are sent through high-efficiency Endurex filters, removing airborne contaminants and returning cleaner air to the plant. Non-compliance with these regulations can also result in expensive penalty fees. Dust testing can establish what types of fire and explosion features are needed to meet OSHA and NFPA standards. with a height of 58 in. The smaller the particulate, the easier it moves through the lungs and into the bloodstream. For example, OSHA has specific regulations for hexavalent chromium29 CFR 1910.1026 and 1926.1126. Dust Collectors welding fume collectors use ultra-high efficiency Nano-Elite filter media that is the ideal choice for filtering the air for welding applications. Its not part of our production welding area so we can use the Zephyr there.. If your situation is more complex, RoboVent's VentMapping process identifies the problem, models your facility's air flow and allows our engineers to propose the ideal solution. Protect your equipment, reduce the chance of fires and protect your employees & facility by installing a Micro Air Spark Arrestor in your dust collection system. As an example, the casters are heavy-duty commercial grade that dont need to be changed out every few months. It has an adjustable, 360-degree swivel, 10-ft. arm, which allows the unit to be adjusted to fit many weld locations and sizes. Its something that is not a big demand and only requires about 10 hours per week, Kreczmer says. hbspt.forms.create({region:"na1",portalId:"3819335",formId:"c475268e-aa96-4784-9420-a676d330b78f"}), Clarion CFX Series - Oil Mist Collector, Dust Collection for Chemical Manufacturing Industry, Dust Collection for Paint & Pigment Manufacturing, Replacement Filters for ACT Dust Collectors, Weld Fume Combustibility: An Investigation, Three Factors for Successful Industrial Dust Collector Installation, A Smelly Situation: Integrated Dust Collection and Odor Control. It's a self-contained, ductless system that provides maximum manufacturing flexibility while protecting workers from the airborne hazards associated with applications such as cutting, welding, grinding, sanding, finishing, and multiple other industrial operations that produce airborne contaminants. It ensures that fumes are picked up at the source and dont get into the welders breathing area. Micro Air offers NFPA and OSHA compliant components for your dust collection system. The Grindex also comes standard with a spark trap system and a stainless steel container that can be filled with water to extinguish any residual sparks. This white paper will help you to recognize whenyour fume extraction equipment isnt working properly, the detrimental effects when this occurs, and what to do about the problem. From routine inspections to a new Baghouse, we offer a complete range of Services. It is doing an excellent job and has resolved our problem. He would have to wait for the mist to clear before reaching into the work area. We have benefited from owning CFS Coolant Filters and I would highly recommend them. Learn this and more in the FREE White Paper, THE GOLD SERIES X-FLO INDUSTRIAL DUST COLLECTOR. The Coral Cleango is the ideal solution for self-contained source capture of light to medium duty weld fumes and other airborne contaminants in the workplace. After many years of off-shoring, manufacturing is seeing re-shoringthe return of manufacturing jobs to domestic shores. Electrostatic Precipitator (ESP) Collectors, Electrostatic Precipitator Collectors (ESP). It is important for your business to remain in compliance with OSHAs standards for minimizing welding fumes and to be conscious of your employees health and safety. Portability is good solution for welders that cant be tied to a stationary unit, such as maintenance professionals and welders performing small-scale jobs. In our shop we have 3 to 4 different brands of mist collectors. Jet Clean DF Dust & Fume Collector Brochure, Maintenance Manager, Fairway Injection Molding Systems. A source capture system consists of a welding fume extractor that uses hoods, downdraft tables, or fume arms. In fact, when using Nano-Elite filters, 99.9% of particulate is captured from the air. Camfil Air Pollution Control (APC) manufactures equipment to clean up dust, mist and fume from manufacturing processes. The HYDROMAX series provides OSHA / NFPA compliant, source-capture of volatile materials without the addition of costly components required with traditional dust collectors, ie. The Occupational Safety and Health Administration (OSHA) is the primary agency regulating weld fumes and air quality in manufacturing plants. We do a lot of machining including a lot of hard turning and use high pressure coolant. Ideal for a wide variety of process applications. For easy fume collection at multiple sources throughout a shop or plant, portable collectors allow for airborne particles to be captured, including weld fumes, soldering fumes, grinding dusts, and other dust and particulates. In addition, the system may include HEPA after-filters if the fumes contain especially hazardous materials like hexavalent chromium. This portable, compact fume collector offers simple 110-volt plug-n-go convenience. If you are unsure what exact filters or part numbers you need please call us at 1-800-829-0225 for a free consultation. If that reaches a critical point, the air flow will drop. The Coral Grindex is a portable cartridge filter dust and fume collector specifically designed to capture grinding and deburring dust at the source which keeps the operator and nearby workers breathing zone clear of dangerous dust and particles. There are many types of welding applications. More importantly, specific particulates can be identified, letting the employer know what regulated substances are traveling through the facility and at what exposure levels. Compared to weld guns that have fume extraction built-in, the Zephyr is easy to handle. The Noil has taken care of the problems we were experiencing and we are very satisfied. Complying with OSHA regulations is important for any business. Micro Air manufactures a complete line of portable dust collectors with plug and play capabilities. Citations for violations can carry significant fines, even reaching into the hundreds of thousands of dollars. Installing the appropriate system for your application ensures that you can comply with regulations while maintaining a safe working environment. These filters can capture particles as small as 0.3 microns. For comparison, a human hair is 100 microns across. The industrys best-in-class industrial dust/fume collection systems that handle all kinds of toxic and combustible dusts, smoke and fumes. It has been 2 years and it has not required any type of maintenance. For the Zephyr, air volume is 700 cfm at a rate of 830 fpm at the collection hood, which provides ample suction to draw fumes from a distance of 18 in. Second, they must comply with rigorous federal regulations. Production Manager, Eastern Drillers Manufacturing, Co. Portable fume collectors should incorporate spark arrestance technology that extinguishes sparks before they have a chance to reach the filter media. Micro Air dust collectors are engineered from the ground up with innovative design, and features that provide what counts most in a dust collector: functionality. The Zephyr is a plug-and-play, single-phase 110-V collector. From fine dust to coarse particulate, we can help make your plant a cleaner and a more friendly work environment. Once you clean the dust cake, you can begin the process again. We're good at troubleshooting. You dont want to get too close to the welding area, either. Having the right fume collection system for your production is not only important for health compliance but also overall production. Capturing smoke and fumes from welding applications can be a challenge. Removing fumes from the space, when floor space is typically at a premium, requires proper design and coordination to meet the facilitys needs. We offer a full range of systems and equipment, below are just a few of our welding fume collection solutions: Not sure what you need or do not see what youre looking for? We purchase PTM Dead Centers from ITA, Inc. and find them to be of excellent quality and accurate. OSHA defines the permissible exposure limit (PEL) for various materials. In addition to our years of experience of consulting and installing fume & dust collectors, we carry top of the line brands like SmogHog, Camfil Gold Series & more. Along with a flexibility in units comes a flexibility in filtration. The Nano-Elite media features a MERV 15 efficiency rating for effective collection of extremely fine dust, smoke and fume. Unlike many other processes, the fumes are often directly in the welders breathing area. The cleaning extends the life of the cartridges. Fortunately, welding shops have options including ambient and source capture systems to meet their needs. Portable, however, doesnt mean a lack of performance if considering higher end dust collectors. Micro Air also offers our line of MISTMAX cartridge mist collectors providing longer filter life and higher efficiencies. Another factor elevating the dangers of weld fumes is the proliferation of robotic welding operations. The initial efficiency of a MERV 15 filter is 85 percent of particles found in weld fumes between 0.3 and 1 micron in size will be collected. We purchased our first Coral Model Noil 08 in October of 2012 and it was easy to install, it has low power consumption, quiet operation and causes no vibration. We have a large lathe with high pressure coolant and it creates a lot of mist which was going all over the walls, floor and ceiling creating an unsafe environment. They have proven to be extremely reliable. Exposure to weld fumes carries general risks, as well. Cincinnati, OH We specialize in providing a variety of replacement filters. With capabilities up to 100,000 cubic feet per minute (CFM) and more, we offer systems to cover your needs. All of this new manufacturing means a lot of welding is happening, and employers must be conscious of weld fumes and their effects on workers. In the typical welding bay, overhead cranes, forklifts, jib cranes and a variety of material handling, Ductable Wet Collectors in Industrial Environments, Welding Stations Installed in College Lab, Dust Collection by Double-sided Benchtron, Mini-Pac Handles Fumes and Odors in Gluing Operation, Aerospace Aluminum Dust Wet Collection Booth, Safely Collecting Aluminum in Aerospace Industry. Make the welding fume removal process simple with a high-quality welding fume extractor. Contact one of our industrial dust experts to gain the advantage against dust-generating processes and applications. Welding applications are rapidly growing as manufacturing jobs are increasing. To view the full article please enter your email and join over 140,000 professionals and executives to receive our magazine in your inbox for FREE. Welding fume extraction removes hazardous materials from the area. We recently purchased a PTM Three Point Live Center and found it to be very rigid and accurate. An ambient system circulates all the air in an area through the filters. The modular Gold Series X-Flo (GSX) dust collector was engineered to rid facilities of welding fumes with a minimal footprint. We don't sell your information. A lot of bang for the buck. The agency addresses metallic particulates in weld fumes, specifically. These professionals set up monitors throughout a facility to measure air quality. If a facility has many welding stations, the Senturion collectors can be arranged in a Grid configuration. not including the arm, its easily stored when welding is not taking place. Capturing the dust, smoke and fumes generated during welding can sometimes require expert assistance and consulting. One of the most serious causes of air quality problems in manufacturing facilities is the presence of weld fumes. The Micro Air Intelli-Touch control panel for use with Micro Air dust collection systems is truly a state-of-the-art system that enables the dust collector to continually operate at the designed CFM. Synthetic beads hold the pleats of the cartridge open, exposing more media to the air stream. The Zephyr fits that description, as well. Another example of a major health hazard is the presence of manganese in weld fumes. Every issue will give you great editorial to help your business stay productive and profitable. But a blast of compressed air on the inside of the cartridge releases the dust on the outside of the cartridge and into the dust tray. It's what we do best. Some of these monitors are placed on employees uniforms, often on the collar, in order to test air in the breathing zone. Let us help you put in a safe dust and welding fume collection system. These welding stations maintain a welding arc much longer than manual welders, however, producing large amounts of weld fumes. They are heavy duty and built very well. These welding stations are growing in popularity due to their well proven efficiency, precision and return on investment. RoboVent offers solutions for robotic welding stations, as well. Weld smoke and fumes are a leading source of air contamination in a metal fabrication facility. We have six CFS Coolant Filters with and without magnetic separators. This differs from a centralized collection system that typically handles welding anywhere from eight to 24 hours a day. We have been machining components on a Haas lathe utilizing high RPM. We use cookies to make sure you have the best experience on our website. Helping you and your workers breathe easier. And a perfect example can be found at Camfils own factory where they tack weld screens onto pans. If these particulates are toxic metalswhich they often arethe health implications are very serious. to 24 in. Many customers return the filtered air to the workspace to conserve heat in colder weather. The Coral Jet Clean is a portable cartridge filter dust and fume collector and is designed as a cost-effective, highly efficient, solution for filtering of dusts, fumes, smoke, gasses, and vapors. These are examples of how Imperial Systems has helped other companies solve their welding fume extraction problems. The number of times that the air is replaced in an hour depends on two factors: First, the size of the space. And thats where Camfil APCs Zephyr III comes into play. Manually activated, and venturi-assisted. Other customers exhaust air outside for ventilation. View Our Schedule, Portable fume extractors serve as solutions for welding fume control, soldering, solvent and, With the increased productivity and wire consumption that automated and robotic welding technology bring, Thermal cutting applications, such as plasma and laser cutting, generate considerable levels of fume and particulate, The various techniques of electric resistance welding, such as spot welding and seam welding, Welding instructors are responsible for training students on the interactive nature of welding hazards, Air Purification Inc. Mitigation of these fumes is more important than ever. All of our bag oil mist units offer multi-stage filtration, which can handle any application. Handles help maneuver the unit, as well. It also enables meeting standards put in place by regulatory groups such as OSHA. RoboVent has a well honed expertise in mitigating weld fumes. Designed to control airborne pollutants at their generation point, SCA arms can be equipped with a fan to vent outside, or used with Micro Air air cleaners or dust collectors to filter the material and then return fresh air back into the facility. Here, the filter cleaning is done automatically while the welding process is in progress. We find them to be high precision, high quality and they function very well. elding requires the use of higher efficiency filters with higher MERV ratings in order to collect dangerous particles. Phone: 1-800-829-0225, Charlottesville, VA The CMAXX is a modular, flexible system with many options for welding fume extraction. In addition to fumes, welding processes generate a lot of sparks. The more dust that accumulates, the more the air resistance through the filter begins to build, he continues. To date we have not performed any maintenance on the unit and we have not changed or cleaned the filters. That could take away from the integrity of the weld and you could end up with an inferior weld. Why Welders Need An Industrial Ventilation System, CMAXX Welding Ventilation Saves the Day for Workers, DeltaMAXX Dust Collector Cartridge Filters Exceed Expectations at Welding Technology Program, To improve the health, safety, and quality of peoples lives by building the best dust and fume collectors on earth, 2022 Imperial Systems, Inc. Privacy PolicySite by Grace at Work. The Zephyr III is ideal for industrial process contamination, source capture, and any production facility requiring periodic dust collection at various locations. Compared to other collectors that have the user discard the filter, it is a huge benefit to have the intermittent pulse cleaning.. First, employers must protect the health of their employees. Casters make the Zephyr easy to move around and position where needed. An effective zone of 18 in. COUNTLESS APPLICATIONS. They shipped according to my schedule and ITAs customer service kept us well informed of product shipment and delivery dates. Machine Shop Supervisor, Strathcona Manufacturing, Inc. Senior Machinist, Michigan Scientific Corp, Vice President, Porter Precision Products. Downdraft tables provide your clean air solution in a variety of applications including, but not limited to, grinding, sanding/polishing, weld smoke and fumes, deburring, mixing/filling operations or soldering. I purchased a Coral Model Noil Mist Collector for our shop two years ago and besides its excellent performance, it has not required any maintenance or filter replacement during that period of time.
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