This comes in two forms: structural and seamless. Yes, Wellste is able to provide extruded aluminum tube for you to check the quality, Normally the sample is for free for saving your cost, But it will require tooling cost if custom tube size. The essence is to make it possible for you to understand the different aspects and also to give you an idea of what this type of material entails. Wellste as an extruded aluminum tube manufacturer and supplier owns hundreds of standard aluminium tube comes in various dimension and thickness. Probably you could be wondering the essence or role of using smut at this stage. Structural extruded tube is made by the porthole process, and for that reason is sometimes referred to as porthole. Seamless is made by the seamless extrusion process. Another group of applications are those involving high loads that will deform the tubing or extrusion if it isnt strong enough. "It is very exciting for engineers," says Martin Bauer. Ordinarily, you can cut aluminum tubes using several methods and using different tools which range from basic to highly sophisticated industrial systems. Awareness your order production status is necessary to have more enough time to resolve the problem if anything happened. Furthermore, visual defects, dimensions, color and glossiness are also inspected. In most instances, the recommended level of heating the billets usually ranges from 800-925 F. You will be able to achieve the optimum required standards when you heat the billets at this particular temperature range. Hydro is a leading industrial company committed to a sustainable future. The extrusion process shapes aluminum by heating a billet and forcing it through a shaped opening in a die, producing up to five kilometers of extruded products from one aluminum billet. Whats more is that the inherent properties of the extruded aluminum tube such as lightweight, design flexibility and strength also makes it beneficial to the environment. Generally speaking, seamless extruded tubes are a little more expensive, which might push you to specify structural. Metal tube extrusion process Photo courtesy TECHMINY. Now here is the real deal; aluminum tube has several ways of fabrication. Our climate strategy is to cut our CO2 emissions 30% by 2030. Well, this item is used in virtually all forms of transport sector ranging from automobiles, sea vessels, railway and even aeroplanes. This industry uses it as a component in a wide range of its machines and other crucial areas within the system. The following represent the various groups: Terms & Conditions | Government | Cart | Modern Slavery Policy, Product Sitemaps: Tube - Pipe - Bar.Wire.Rod - Plate. And in line with that, youll notice that using this type of metal guarantees seamless, reflective, resilient and strong projects. Extruded aluminum split tubes this is the type of aluminum tubes which come in the form of split conjoined pieces. If the answer is, a lot, seamless is probably the correct route. The material flows through the gap between the mandrel and die, emerging with both internal and external dimensions fixed and without any seams. What happens is that the material is often inserted into the holding chamber where pressure is then applied to the handle. Our aluminum can help you meet your goals, too. Aluminum is a versatile component which combines into various alloys with different elements. Hydraulic cylinders, pipes, and fittings are good examples. Other times it matters a great deal. The net effect of this distortion is to create a weaker region along the seam. TW Metals stocks both seamless and structural (port- hole die) extruded aluminum tubing. CNC,drilling,milling,cutting,stamping,welding,bending,assembling,Custom Aluminum Fabrication, standard export packaging or as discussed. So lets quickly find out more about the same; In other words, this is the type of pipe that is derived from a solid aluminum bar and formed in solid round shape. Again, quite several fabrication processes are often employed in the production of this type of material. This combination, therefore, makes it possible for the material to be resistant to corrosion and also other several environmental and physical elements. (Read Your Guide to Hollow Cylinders for an explanation of the difference.) Apparently, the standards vary from one region or country to another. Coating surface will randomly be selected by QC and passing salt spray testing. It is also another popular process for fabricating extruded aluminum tube. Well, todays manufacturing industry is fast-paced hence making it relatively difficult to set aside time to determine the specifications for a new extruded aluminum component. As you can see, the extrusion press machine consists of numerous parts. This is a critical aspects as far as extruded aluminum treatment is concerned. The simplest example is a circular tube or pipe. As a matter of fact, focusing on the tolerance aspect of this item prevents you from requesting for new prints, reruns or even longer set-ups. A world of opportunities for students, graduates and professionals. Sometimes you want that extruded material to have a hole down the center. So far, you can realize that this particular component can be used in a wide range of applications. Obviously, the essence is to ensure that they provide the market with enough resources that suit all their different application needs. This metal is used in military and defense to provide quality and strength for highly stressed crucial components. Round, rectangular,Oval, Square and custom, In furniture, windows&doors, decorations ,industry, construction and so on. It involves placing of the induction coil around the section of the pipe where the bend needs to be. Whats more is that theres also a variety of mechanical properties test that also takes place. Anodizing, Powder coating, Electrophoresis, Black, Silver, Red, Blue, Golden, Rose Red Or can be discussed. In this guide, I want to take you through various elements surrounding the extruded aluminum tube. 15-20 days after sample confirmed & down payment, or negotiated, Standard Existing Size Save Your Initial Cost, One-stop Design & Manufacturing Solutions, Fast Shipment with a full range of Stock Products, 99.7% Pure & High-Grade Aluminum Ingot Raw Material, ISO 9001-2008 and ISO 14001-2004 Authorized, Over 20+ years extruded aluminum tube manufacturing experience. At times, depending on your unique application, you may go for extruded aluminum split tubes. We always supply a pre-production extruded aluminum tube sample before mass production, and we always have a final Inspection before shipment; It is only taking 7-10 days to complete your sample if the sample size is in stock. But then, you have to understand that the type of bond youll possibly select also affects the strength of the bond. All you need to do is making sure that whichever process you take, safety and desired results are guaranteed. All of them are important and applicable in different situations, of course, depending on a wide range of factors. In this step, all you need to do is making sure that you heat the billets appropriately. How about the after service of extruded aluminum tube? And talking of application, lets now look at some of the common ones for extruded aluminum tube in the section. (Weve called it the toothpaste process in the past and compared it to squeezing icing through a shaped nozzle to decorate a cake.). Wellste Aluminum tubing supply telescopic tube which can be used for a curtain rod, mop handle, adjustable legs, rails, and more. Anodizing, Mill finish, Electroplating, Polishing, Sand blasted, Powder coating, Silver plating, Brushed, Painted, PVDF etc. For instance, the fact that it is soft implies that chisels hand shears, hack saws and snips tend to be effective on thinner gauges. We can summarize the arguments this way: If the application involves internal pressure or the extrusion will be subjected to significant deformation, choose seamless. You see, what usually happens is that you have to fabricate an aluminum tube to suit your needs and applications too. Sometimes the answer doesnt matter that much. Well, given that aluminum is used in a wide range of applications, as youll come to realize later on in this guide, there is a need for ensuring that its tested. Therefore, youll find that in many instances, extruded aluminum pipes are uses as various components in the overall construction. Round extruded aluminum tube just as the name suggests, this one is more of a cylindrical shape and comes in various sizes depending on the application. We produce Aluminum Round tube, aluminum square tubing, Aluminum rectangular Tubing& aluminum oval tube. Furthermore, it also makes it attractive for a number of uses where applications that consider weight as a priority, such as transportation. Structural tubing is appropriate for all those applications that dont apply high forces. You have to know that extruded aluminum tube is noncombustible and non-toxic. The most important factors that you need to consider when cutting this material include speed, accuracy, finish, flexibility, cost, and automation. Many applications in trailers and RVs are well-served by structural tubing too. For a custom aluminum tube, It takes a little bit long time to make extrusion tooling, commonly it requires 30-35 days finish. We are responsible for developing new business opportunities for Hydro within both renewable energy, hydrogen and batteries, and we provide support to the rest of Hydros business areas on contracts, security of supply and energy framework conditions. A good example of this bending electrical conduit or bus bars. Do you have any suggestions, questions or additional information as far as this product is concerned? Furthermore, such items also increases the reliability of the constructions, both residential and commercial. Well, let me inform you, it acts as a lubricating agent which plays an integral role in preventing the two parts from sticking together. In other words, what Im trying to say here is that this material never burns or produces toxic fumes even at extreme temperatures. It helps in sealing the billet in the container hence preventing the metal from leaking backward. So it generally makes it difficult for you to determine the right dealer or rather buy from a reliable supplier. And while at it, this does not necessarily compromise functionality and aesthetics. Structural and seamless tubes are both extruded. Heres a summary of the strengths and weaknesses of each. This is a common fabrication method used particularly when there is a need for bending comparatively large aluminum pipes. Well, another essential thing to note is that several elements regarding this material also tend to affect the way it can be cut. 1910: What became of Professor Birkeland? Most of the manufacturers and various gas plants often use this material for storing this type of gas and conveying it to other various systems. Pepsi or Coke? When there is a need, you can also choose to weld extruded aluminum tube as a way of ensuring that you attain the desirable results. The first digit indicates the major alloying element. Yes, extruded aluminum tube is somehow lightweight. When it comes to drilling this material, you have to be knowledgeable and also have special tools for the task. However, if the highest priority is keeping the cost down, pick structural. Our ambition is lifting profitability and driving sustainability, creating value for all stakeholders. So with these basics, lets now briefly look at the step-by-step process of aluminum tubing extrusion. But all the remaining requirements seem to be in accordance with other standards. This pressure then pushes the billet until it gets into the container. After emerging from the extrusion process with the same shape as the die opening, the tubes are coiled. In porthole, metal is forced around a shape that matches the hollow section you want to extrude. You see, the length of this component is vital when it comes to determining the application and how to use it. Extruded tubes are manufactured with high precision and extremely low tolerance to meet the customers specific requirements. Some of the mechanical properties to test include hardness, yield strength, tensile strength, and elongation among others. And the good thing with knowing these parts is that it makes it possible for you also to know how the process I explained above works. Whether you have a pressure or structural application, our product line of anodized aluminum tubes can cover your needs. It, in fact, the puller that guides the metal down the run-out table during extrusion. It is also a common fabrication process for cold tubing and pipes. Wellste can do one-shop comprehensive aluminum fabrication services, such as cutting, drilling, bending, and CNC machining, thus, it can help to save your whole cost and increase your profit and shorten the delivery time for you. That means a billet of material is forced through a hole in a die shaped to form the two-dimensional cross-section you need. But we shall look at this aspect later in on in this guide, so do not worry! Nonetheless, other smaller amounts of elements such as Lead, titanium, chromium and vanadium may as well be added for specific purposes. For you to consider any material suitable for the particular application, you have to look into various elements revolving around it. You see, it is essentially about using a liquid paint composed of resin, pigment and a solvent which you apply on the surface of aluminum tube. Please accept marketing cookies to view this content, The power of power - Hydro Energys history, Green and Sustainability-Linked Financing Framework, Hydros roadmap to zero emission aluminum production, Proposal / request to general meeting of shareholders, Smart solutions with small aluminium profiles, Aluminium extrusions for E-charging stations, Aluminium heat sink profiles for machining, Aluminium extrusions for warehousing logistics, Developing carbon capture and storage technology for aluminium smelters, HalZero zero-emission electrolysis from Hydro, Using personal identification information, Norwegian code of practice for corporate governance, 2013: The world's biggest manufacturer of aluminum extrusions, 1996: Ormen Lange a fortune in the Halten bank, 1987: Cleaning up the dark side of industry, 1966: A unique collaboration between two men with quite different backgrounds, 1950: The metal is magnesium, the car is the Beetle, 1947: rdal: light at the end of a long tunnel, 1939: Holidays at Hydros cabins by the sea and in the mountains, 1930: Cooperation and market shares during the depression, 1919: Research as driving force and inspiration. Many people often use different types of adhesives when it comes to bonding aluminum tube surfaces. Railings and window frames are examples, along with wall framing and other architectural and decorative uses. Furthermore, it is sustainable, which means that you can recycle it infinitely without degradation in properties. Furthermore, it describes mechanical properties and measurement of specular reflectance among others. The good thing with a smooth surface finish is that it makes it possible for you to obtain attractive projects when using this material. To tackle our global challenges, the world needs to produce and consume in new ways. In the next section, I want us to go further and discuss some of the common types of the extruded aluminum tube youre likely to come across. Examples of this type include aircraft seat frames, baseball bats, and driveshafts. 5000 series, 6000 series, 7000 series all can be made in Wellste. And evidently, this property is ideal particularly for applications that require heat dissipation or heat exchangers. Extruded Aluminum Rectangular Tube- this is an extruded product with a number of applications in different fabrication and building projects due to its ideal properties. What do you think about extruded aluminum pipe so far? While under pressure, the billet crushes against the die. In fact, if you compare it with other common metals, this one tends to conduct heat as well as cold better. When youre dealing with extruded aluminum tube, youll notice that it can significantly simplify subsequent fabrication and assembly. The lightweight nature of this material would also mean that it is convenient to transport especially when importing from overseas countries. It happens that pressure is exerted by the main cylinder to the ring, causing stress and wear hence calling for periodic replacement. Extruded aluminum tube also named as extruded aluminum pipe, that are widely used in every industry. The truth about drilling is that many people consider it as one of the easiest machining material. our engineer can check and discuss your design , great help ! This is vital given that this type of energy also helps in conserving the environment and at the same time enhancing energy supply processes. Wellste use advanced instruments to ensure the quality of raw materials. The mere fact that extruded aluminum tubes are ideal in electrical resistance and low thermal expansion make it suitable for electrical bus conductors. It is also important to understand that tube coating plays a significant role in determining the overall final results of extruded aluminum tube application. This atmosphere is what incidentally keeps the oxides from forming on the tube that youre extruding. According to this particular standard, only the dimensions that you require is what the manufacturer can produce. Ordinarily, this material does not rust, and its surface is protected by its own naturally occurring oxide file. The most common alloy no. Once the billets obtain the necessary temperature, you then transfer it to the loader. As you can see, it is quite an undertaking that can only be attained appropriately in an industrial setting. Below is an example of square aluminum tube: Extruded Aluminum Oval Tubing like the name suggests it comes is a flat oval shape bar that are used mostly for decoration, window and door profiles. For that reason, lets look at some of the common applications where youre likely to find or use this material. Welcome to your inquiry. There are anodized, powder-coated, electrophoresis coating and PVDF coating. So when the aluminum is pushed through the die, liquid nitrogen also flows around some sections of the die with the essence of cooling it. What Im sure of is that at some point in time, you ought to have seen or come across this particular material, whether knowingly or unknowingly. So its surface tends to be somewhat affected by hard coat which in some instances can compromise its reliability especially when fabricating. One of the best aspects of this guide is that it gives you ideas and knowledge regarding numerous elements of this item. The extruded aluminum tube is arguably one of the best materials with excellent thermal conductor properties. In this process, a forming mandrel is inserted into the billet of material from the rear and pushed through until its very close to the opening in the die. Lets have a look at some of the things involved in the testing process of the aluminum tube; During the inspection, several factors are considered before eventually deciding that the particular aluminum is fit for the market. It will work most of the time, but in some situations, it could be an expensive mistake. We depend on different perspectives to build industries that matter for a more sustainable future. The second digit indicates whether there was a modification in the basic alloy. This particular method guarantees strong bond which can be practically applicable in a wide range of applications. Wellste also welcomes customized aluminum tube. However, you need to know that this metal does not necessarily come in its pure form. Before specifying structural tubing though, remember to consider the application. Like I did mention, the actual process that you might opt for will depend on your needs, applications as well as facilities. An ideal way that you can use to weld extruded aluminum tubing is by GAS TUNGSTEN ARC welding with 5356 filler metal. And at the end of the process, it emerges as an elongated piece with a similar profile as the die opening. Here in Wellste, we are specialized in producing extruded aluminum tube with wall thickness as thin as 0.3mm. Furthermore, salesman must be fimilar with extruded aluminum tubing production procedure and basic technical guideness, experience sales will help to finalize your design and cut redundant production procedure, it mean they will save your whole purchasing cost. That forms a longitudinal seam running the length of the extrusion. Porthole and seamless are different ways of forming that hollow internal section. Fundamentally, aluminum tube extrusion refers to the process of shaping aluminum material by forcing it to flow through a shaped hollow in a die. For that reason, many manufacturers have come out to ensure that they produce quite a number of options for this material. In other words, tolerance is what largely affects the form, fit, as well as the function of the final product. It is also a common fabrication method that you can use on extruded aluminum tubes. Now, when it comes to purchasing extruded aluminum tubes, one of the most important things that you have to consider is the place to get it. Are you looking for thin wall aluminum tubing? The stretcher helps to straighten the extrusions and also performs work hardening. We can supply anodized aluminum for your specific industrial needs such as: The aluminum industry has created a system using a four-digit numerical designation to identify wrought aluminum alloys. Also, you need to have in mind that pressure plays a significant role in the extrusion process. You might also choose seamless when appearance is important. When sawing, you need to ensure that you cut the extrusion at specific lengths. For the sake of performance, tensile, weldability, corrosion resistance, abrasion resistance and chemical resistance, among others are also checked. We have 30 engineers 10 years of aluminum industry working experience, which will help you design and give advice. In this section, I want us to look at some of the common types of the extruded aluminum tube that you can easily come across. Round aluminum tubes look like this: Extruded aluminum square- this one comes in the form of a square bar and also has various sizes of course depending on the type of application. Some of these elements that are checked include aluminum alloy, dye and additives. Some of the common quality standards for this material include the following; This is a series which fundamentally describes the various elements surrounding the quality properties for this material. Wellste will do the strict performance test and certificate report for every shipment. Just like I have mentioned above, the fact that you can add different elements when extruding aluminum tubes makes you attain different elements. We want to contribute to creating a fair society and circular economy by producing responsibly, delivering circular solutions, making net-zero aluminium by 2050 or earlier, and producing and using more renewable energy. Extruded aluminum pipes are also common in manufacturing heat pipes which are essential for harnessing solar and renewable energy. Also, it makes it easy for you to decorate the surfaces using various means and ensure that you get the desired results. If neither of those apply, ask how concerned you are about appearance. In most instances, youll find it used in various marine plants as part or component of the machine or particular conveying system. You can combine it to have low thermal expansion, electrical resistance, and magnetism, among others, which are all critical in military and defense components. However, this is one of those situations where saving a few bucks could end up costing a lot more. What happens is that continues pressure leads to squeezing of the metal through the die opening. Wellste as extruded aluminum tube manufacturer for almost 20 years. The extrusion then exits the press and pushed out of the die to the lead out table and the puller. So that youll obtain an elongated aluminum piece that has a similar profile as the die opening. This, of course, helps in making sure that it meets all the minimum requirements expected of it. This one refers to a Chinese aluminum extrusion standards, which relatively more or less similar to the European EN755 standard. That separates the metal as it extrudes, so a second die forces those sections back together. Wellste provides various kinds of surface treatment. It is true given that aluminum itself is one of the most popular materials used all over the world. In this guide, I want us to look at some of the key properties of extruded aluminum tube and enable you to understand why its ideal. Our purpose is to create a more viable society by developing natural resources into products and solutions in innovative and efficient ways. The good thing with press bending is that in as much as the dies can only work for one size tube and one radius; it can produce several shapes. Let me know, just drop a comment down here, and I will certainly get back to you. Now, this is among the most significant aspects that you need to know as far as the extruded aluminum tube is concerned. In fact, these are just some of the few key parts of this equipment given that we cant discuss all of them. F, O,T3511, T4,T5,T6,T6511, T72, H12,H112 etc. This fabrication method is mostly applicable for somewhat large pipes like those used in power plants, freeway signs as well as petroleum pipelines. Apart from this, you can also decide to bond extruded aluminum tubes.
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