Next I attached the platform front to the platform bottom with three screws. Tasmota is a great system, and does indeed greatly simplify many things. Thats shown in the layout diagram but not in the cut list. Can find lots of free ones on youtube with detailed dimensions. Again, pre-drill, countersink, and screw two screws per side. Bosch Colt Router: https://amzn.to/2GwachE cyclone DeWalt Miter Saw: https://amzn.to/2GGrLdI Again speaking for myself, you don't "have to have" the plans for anything I have published. I have been trying to do a bit more wood working in my garage, with the net result that a fine layer of sawdust is settling everywhere. (4) 1 1/2 PVC Pipe Caps I also like using the PVC to connect the vac to the cyclone. While there were some designs for a completely DIY designs, and many expensive off the shelf systems you could purchase, I settled on using a cheap, available cyclone based extractor called the Dust Stopper which I could get for about $40 from Home Depot. I began by breaking down my plywood into smaller, easier to manage chunks that I could cut my parts out of at the table saw. The front lip acts as a stop so the vacuum doesnt fall out of the cart. I made sure to cut long and then assemble them, checking the fit, and cutting further as needed. I began by breaking down my plywood into smaller, easier to manage chunks that I could cut my parts out of at the table saw. I just tightened the included pipe straps to fasten the bottom to the hose adapter. I ended up getting a new 7 section (which is too long, but its what was available) and we were done. I can say there are many projects here where there are no details but also no plans. And thats about it. I then cut out all the stretchers and platform parts. Not this mobile/pinterest crap. To cut out the notches for the stretchers, I used a magswitch as a positive stop and set my fence to cut out the vertical sides of the notches in a repeatable fashion (there are four total notches). To cut out the notches for the stretchers, I used a magswitch as a positive stop and set my fence to cut out the vertical sides of the notches in a repeatable fashion (there are four total notches). Whats the procedure for emptying when full? I charge a very modest fee for my plans primarily because I pay to have someone produce them for me thus it is a way for me to recoup my own ongoing costs. These come with additional shop diagrams that we drew when creating the prototypes. They wheel around on four feet, each of which are topped by a cylinder that you can use to store the various wands and accessories. My dust collection cart has less than a 2 sqft footprint and 3 casters making it less obstructive and easy to get out of your way! Some people like the added convenience that comes from having detailed plans to reference and plans are viewed as a value proposition not as something that is absolutely required and thus charging for that added convenience is considered completely acceptable. Here are the tools I used specifically on this build (affiliate links): There are really two key dimensions you need to know in order to modify my cart to fit your shop vac 1) The overall width, which will tell you how big to make the bottom and sides and 2) the height, so you know where to place the platform that holds the cyclone bucket. However, if you want even more granular detail to make your job easier, you should consider our premium plans. Step 3) Done!" LOL! I have a step-by-step walkthrough of the build along with materials on my website:https://mwawoodworks.com/dust-collection-cart/, You can also watch the full build video on my youtube channel. This is a great project for beginner woodworkers looking to build their shops or experienced woodworkers who want to control every bit of dust in their workspace! They should offer for free when they got 500K views and get sponsorships by *.com of another with Sawstop and other fancy tools in their shops. It had been so long!. can even salvage most of it from a piece of shop furniture that will soon be decommissioned. LJ will not be held liable for the actions of any user. I find it easy to wheel around my shop on those 3 casters and it fits in less than a 2 square foot area so I can easily tuck it somewhere out of my way when I dont need it. I simply used a hole saw to accomplish the task. But I discovered when I did a dry fit that the 1 1/2 Schedule 40 PVC actually was a loose fit inside the cylinders that cap each foot, and was a better fit overall than the reducer was to the outside. Canon 18-55mm Lens: https://amzn.to/2Mepfwo Here are some other videos you might enjoy! These were PERFECT for this application. dust collection I added a handle (left over from another build) to the front. How to turn pulling weeds into a wood working project, An antenna for receiving ADS-Band velocity factor of RG-6. With this one in particular, it's probably doable without plans. The best way I have to do this is by using my track saw. The International System of Units (SI), more commonly referred to as the metric system, is the alternative set of units that we have available for some of our plans. 1 year ago. I work for the govt and we make some custom stuff but we also borrow heavily from the open source community. If you dont have a track saw you can use a circular saw and straight edge, but I recommend setting up in the driveway to make the cut to avoid poor dust collection in the shop. Manage Consent. Once your notches and tapers are cut, each side should look like this. The front lip acts as a stop so the vacuum doesnt fall out of the cart. iPhone Tripod Mount: https://amzn.to/2SzTd09 The United States Customary System of Units (USCS or USC), more commonly referred to as the English or Imperial system, is the standard set of units for our plans. The best way I have to do this is by using my track saw. I tend to be of the same opinion when it comes to supposed "How To's" that require purchasing plans, or exist only to sell the plans/tool/part required. It uses a feature of these Ridgid shop vacs. I think your plans, for only $5, are a real service to those that like to have the dimensions, etc. In the end you need one long vertical section of pipe that youll connect to a 90 degree long sweep elbow, one shorter horizontal section connected to another 90 degree elbow, and finally one very short vertical length of pipe. Terms of Service Sanding Discs: https://amzn.to/2M98HWy Share it with us! This is the one you probably want if you are outside the United States. You can follow these basic instructions and adjust the dimensions to fit your own shop vac or if you are starting from scratch you can pick up the vacuum I have HERE. I do not have any corporate sponsors for this work and purchased all the materials with my money. I cut my side and bottom panels to final length using my crosscut sled. When coupled with a heppa filter and filter bag inside the shop vac, this thing is a dust terminator, nothing gets past it and my shop air is that much cleaner. OMG! Heres the video on YouTube and feel free to scroll down for some deeeeets! It is a little plastic cap that you can place on top of one of the ubiquitous 5 gallon buckets you can get from the big box stores. Once I had manageable pieces, I cut out the blanks for the sides and bottom as well as the blank to cut all the stretchers and platform parts from. I happily paid my money for the plans and am very happy to have completed this. I put in over 40 hrs of my personal time designing and building my project, producing a youtube video of the build, a detailed blog post on my website and this instructable, all completely free to anyone. This is a great instructable. If you'd like added help with this build, I have downloadable plans you can purchase! Functional and not over the top on features. DeWalt D745 Table Saw: https://amzn.to/2IQJJLl I then attached the whole assembly to the cart using two rubber 2 pipe connectors. (5) 1 1, 1/2 Plywood are especially offensive, since it feels like a terrible abuse of an otherwise extremely helpful platform. Duststopper Kit: https://amzn.to/366LoZn, (1) 2 x 4 3/4 Plywood Rockler Circle Jig: https://amzn.to/2J7zSQq You sure can charge for something you built that took hundreds of hours. | Do Not Sell My Data I screwed each spacer in from the underside of the platform with two screws each. This helps tremendously as the clamps act as a pair of hands that allow you to work to assemble the cart freely and accurately. Come on, lets bring this thing home! | I'm good with that. Thanks for subscribing! Once everything was square, I screwed the sides to the bottom. iPhone X: https://amzn.to/2VrCf64 Rode Video Mic: https://amzn.to/2VIBR2V and cut them to their final lengths on the crosscut sled too. I then attached the upper stretcher by setting it into the upper pair of notches. -- MAD F, the fanatical rhykenologist and vintage architect. When coupled with a heppa filter and filter bag inside the shop vac, this thing is a dust terminator, nothing gets past it and my shop air is that much cleaner. aaaaaaand, same for the bottom stretcher by setting it into the second pair of notches on the bottom. This sucks, please bring the old theme, or a normal theme back. I used a straight rule and a scrap piece of wood to find my height. The only thing you really have to account for when making your own is your shop vacs dimensions and how they may differ from mine. By they way, I glued my sections of PVC together using epoxy to maintain good suction. 3D diagrams with detailed steps to build the project. You want it all? Then I marked the waste areas with a pencil and got ready to make the cuts! About: Hi! In your plans your cut sheet and layout doesnt match for the sides. It uses inches and feet for measurement. I enjoyed watching your process. Next, I wanted to make a space to hold my vacuum wand that I use to sweep up my shop. As you tug the vacuum hose around, cleaning up or attaching it to one tool or another, it is just downright cumbersome. Keep reading to learn how I built this dust collection cart step-by-step. If you would like downloadable plans for this build DOWNLOAD PLANS HERE, My Website (full tutorials, plans, videos): https://www.mwawoodworks.com, My YouTube (all my build videos): https://www.mwawoodworks.com, My Instagram (behind the scenes stuff): https://www.mwawoodworks.com, My Pinterest (things I find inspirational) : https://www.mwawoodworks.com. Something for my dust collector and now I have it thank so much for sharing. I, too, am mildly disappointed when an Instructable requires buying plans to make it work. I made sure to cut long and then assemble them, checking the fit, and cutting further as needed. -- Tyvekboy -- Marietta, GA .. one can never be too organized. Did you make this project? To begin assembly I positioned the two sides of the cart against the bottom panel and clamped them together with parallel clamps. I can be reached at brainwagon@gmail.com. I just attached my shopvacs hose to the inlet on the side of the cyclone.I really love this addition to my shop. This is the one you probably want if you are in the United States, and it is the one we have traditionally offered on this website. Is there enough play that you can get the bucket out without having to remove either clamp? There are really two key dimensions you need to know in order to modify my cart to fit your shop vac 1) The overall width, which will tell you how big to make the bottom and sides and 2) the height, so you know where to place the platform that holds the cyclone bucket. I recently finished my version of a shop vac dust collection cart complete with an Oneida Dust Deputy cyclone.I really like this design for a couple reasons. Watch Johns video for details of his (much better) build than mine. A little math showed that the radius was about 5 5/8, for a diameter of 11.25. What about simply sharing your knowledge or things you have learned in your hobby? I so need this for my miter saw - sick of having sawdust NOT get collected into the collector that's supposedly at the other end! Reply Id hate to invest all that time and effort, only to have to rebuild the cart for a new vacuum. -- Follow me on instagram and facebook @mwawoodworks, dust collection cart It fit with friction into my shopvac inlet. Seen one of those.. Well I'm sorry you feel it to be naked sales. Then I marked out the locations of the notches that will accommodate the top and bottom stretchers. DISCLAIMER: Any posts on LJ are posted by individuals acting in their own right and do not necessarily reflect the views of LJ. Bungee cords work great here because they hold the bucket firmly in place but are easy to remove when its time to empty the bucket. Youtuber Steve Ramsey was an early inspiration to me in my quest for woodworking competency, and he details both the problem and his (rather nice) simple solution. This was a good time to go ahead and attach the casters to the cart. I then cut out all the stretchers and platform parts. Only clean holes in this shop! Sliding Square: https://amzn.to/2Ef0mhv The only unforeseen issue (and additional expense) came when I realized that unlike Johns setup, I had built mine a little too high, so the 36 section of hose that came with the Dust Stopper wasnt long enough to reach. OK, next I moved on to the upper platform. The next steps involve creating the tapered sides of the cart. The obvious upgrade is to add a dust separator into the system. Im pleased. I then made a homebrew compass out of a scrap of wood, and marked the circle centered in the middle of the top. This handy pair of roll-around carts can link together to form an assembly table for your shop. The wet-dry vacuum pulls air from the center of the vortex, where it is much less dusty. Such a joke, but with this collector, I can work without being covered in sawdust. I just attached my shopvacs hose to the inlet on the side of the cyclone. My Dust Deputy Deluxe came with this 90 degree hose adapter. I also paid to have my plans produced. The entire system rides on the original vacuum, which means that it has no more footprint than the original. It uses millimeters, centimeters, and meters for measurement. Bosch Router: https://amzn.to/2Efi84h cyclone dust collector That's more what I see this website being about from the git-go. I attached the upper platform bottom by butting it against the upper stretcher and fastening it to the sides with four screws. Google youtube plenty of free ones out there, maybe some by sponsored YTubers but thats okay. One idea I had was to run a second pvc pipe next to the first and plumb it into the inlet side of the dust deputy to allow the hose to be attached closer to its original height. Note: After your purchase, you will receive an email containing a PDF attachment of your purchased plan, as well as instructions for logging in to download the plan and access any other associated files and videos, which will all be located on this page. All of the information that you need to build our plans can be found in the standard plan. I put my wand in its place and it was time to handle the final step of the assembly process. That's not what instructables is for. One dust collection cart completed and ready for action. The final critical measurement is the width of the bottom of your cyclone bucket. This step is critical because it prevents splitting the plywood. It made the instructable just seem like an ad. First, I didnt have an extra hose and second, I felt like this would be cleaner and less clustered because I wouldnt have another hose flopping around. But (while I'll admit to instinctively cringing a little whenever I see an I'ble that's offering anything for sale) I really don't think it's fair to lump this one into that category.In this case (while I haven't tried actually following it yet, and probably won't until I figure out why my vac is spewing sparks like an old Blackstar action figure) it looks like the instructable is entirely sufficient in its own right, with the plans only offered as a shortcut. Im Mark VandeWettering. I work for Pixar Animation Studios, but thats not what this blog is about. Im a husband and father and grandfather. I like the design on this one quite a bit. all worked out for them. By they way, I glued my sections of PVC together using epoxy to maintain good suction. I have one of the side-by-side carts ala ShopNotes. There are just so many things in a full life. Instructables of the format "How to make an X: Step 1) Buy my X-inator. I feel like having plans available for my builds adds value to my offering but I don't have the time or skill set to produce them myself. These measurements are going to be different for you if you are using a different shopvac than mine. Help us spread the word about Woodsmith Plans & earn money at the same time. 3 years ago. Bosch 12v Jigsaw: https://amzn.to/2DThxUq It was a perfect fit. Do you also expect him to build it for you? But just using a vacuum on the outlet port isnt optimal. I could then attach my cyclone bucket to the cart with bungee cords. Ill be using it for the first time in anger tonight when I cut some pieces for a potting bench for my wife. I mainly use mine for the table saw so that height is easier to work around. I mean.youtube videos and all. In fact, unless you happen to have the same brand & model of shopvac, I suspect the instructions here are going to be far more useful than a set of fixed-size plans could be. This was a good time to go ahead and attach the casters to the cart. These plans are provided by our business partner, Australian Woodsmith, and are based on the original Woodsmith plan. I screwed each spacer in from the underside of the platform with two screws each. Once I had manageable pieces, I cut out the blanks for the sides and bottom as well as the blank to cut all the stretchers and platform parts from. Guessing Ill have one just like it in the future. He replaced his old, large shop vac with a smaller unit, but the footprint of the cart is still essentially 2x the footprint of the vacuum alone. I then move the fence out to make the horizontal cuts on the notches. I marked the beginning and ending of the taper (these measurements will depend of the height of your shopvac) and I strike a line with a straight edge. (4) 3 long, 2 PVC Pipe Coupler You Got it! The next steps involve creating the tapered sides of the cart. 5 Gallon Bucket: https://thd.co/2IPr82g ; Step 3) Done!" I made a makeshift box around my vac to get the length and width of my bottom. Please know I am not angry with you. Experimenting with ESP8266/Tasmota Firmware. I didn't say yours was. aaaaaaand, same for the bottom stretcher by setting it into the second pair of notches on the bottom. 12v Bosch Drill/Driver: https://amzn.to/2BWJHNl | Copyright I think it gives it a cleaner look and also theres one less hose flopping around. Thanks for watching my Dust Cyclone Separator Cart Video. It doesnt take long for the filter inside a shop vacuum to clog with dust. and BAM! This will tell you how deep the upper platform needs to be to hold your bucket snugly. Next I attached the platform front to the platform bottom with three screws. I then set the platform sides in between the front and back and secured them with two screws on the front and back side of the cart. Canon 10-18mm Wide Lens: https://amzn.to/2CNa2zh See all my projects and more at mwawoodworks.com. I find it annoying when people think all of the plans should be free. (8) Washers The final step before assembly begins is to drill out 5/16 holes in each corner of the bottom panel. iMac: https://amzn.to/2VrstAJ Friction holds them in reasonably well, but I will probably get a small self tapping screw to fasten them more permanently, or maybe just wrap the ends with tape to increase the friction a bit more. no, just pass on it. I then attached the front lip in the same fashion. (4) Nuts I just don't understand the logic. The vacuum fit snugly in the cart (front, back and sides) and I had enough clearance at the top to get my hand over the handle of the vacuum so I could easily pull it out. (We may receive commission when you use our affiliate links. Latest Projects | 2022 Verticalscope Inc. All Rights Reserved. There are really two key dimensions you need to know in order to modify my cart to fit your shop vac 1) The overall width, which will tell you how big to make the bottom and sides and 2) the height, so you know where to place the platform that holds the cyclone bucket. These were used to give the bungee cords a place to attach to the cart. PVC posts in the foot, caps hold the top of each post, and the bucket drops in. I liked his idea, and wondered if I could do better. I havent fixed the base of the risers into the feet yet. not a big deal. I put my wand in its place and it was time to handle the final step of the assembly process. Shop drawings are not available for every plan. What's you favorite honing guide, that precisely and repeatably hones square? I then attached the whole assembly to the cart using two rubber 2 pipe connectors. One thing you cant see here is that I temporarily attached a scrap piece of wood under the platform so I didnt get a lot of blowout which hole saws are notorious for causing. Tekton Socket Set: https://amzn.to/2ITDxTe, ////// MATERIALS USED *I use affiliate links, please see details on my disclaimer. It was a perfect fit. I then repeated the same thing at the top of the cyclone. I did some quick measurements. Check your email for details on how to get the project plans. Theres also a convenient storage space for cutoffs. // Great design. And even if you had a separate dolly for the 5 gallon bucket to sit atop, youd be maneuvering two different items on rollers which were attached together with a stiff but flexible hose. Any thoughts on using 1/2 ply vs 3/4 I simply have more 1/2 on hand and with the price of lumber right now. I really love this addition to my shop. Very nicely done video. OK, next I moved on to the upper platform. Building the Paulk Workbench, Part 3 | Table Saw Mount. The Whole Enchilada Plan Bundle! That was my feeling, too. (4) 2 to 1 1/2 PVC Pipe Reducer I attached the upper platform bottom by butting it against the upper stretcher and fastening it to the sides with four screws. This will be so helpful with the rest of my work. Nice build and video. My old WD12000 has a lot larger footprint, and would have a correspondingly larger cart. But its totally workable, and is easy to move around the workshop. The kit attaches the cyclone directly to the side of the vacuum canister. Turn your ordinary shop vac into a cyclone dust collection cart with less than a sheet of plywood! But there were still some problems with his cart. The obvious idea would be to mount them vertically, rather than horizontally. I even added some hidden features that I think you'll want to try. The older layout was much easier to navigate. Want to add storage, organization, versatility and dust collection to your drill press? And, I've spent most of my life learning to be less easily annoyed. I then bolted the endcaps to the top with some 1/420 screws that were about 1.5 long, and held in pace with some stop nuts. The bottom of the cart was now fully assembled and so I wanted to do a test fit to make sure the vacuum fit. These were used to give the bungee cords a place to attach to the cart. This step is critical because it prevents splitting the plywood. My dust collection cart is a pretty straight forward build. I made a makeshift box around my vac to get the length and width of my bottom. You can also pull the cart around pretty easy by grabbing the PVC. Bungee cords work great here because they hold the bucket firmly in place but are easy to remove when its time to empty the bucket. Recording to computer: https://amzn.to/2BWNH0j. Because I didnt measure all that carefully, I decided that I needed 4 pieces of 1.5 schedule 40 PVC, which I said needed to be 38 long. Not fun. Thanks for reading. I had started to use my aging Ridgid WD12000 4.5HP 12 gallon wet-dry vac attached to my table saw and my newly finished router table. The only thing you really have to account for when making your own is your shop vacs dimensions and how they may differ from mine. (1) 2 x 3 PVC Pipe Why havent I added a dust separator before, I thought! Mark, do you have a contact email address? I then used my drill press to cut 1/4 holes in the center of each of the black end caps. However, dimensions and other elements of the plan may vary between the metric and standard versions. I pre-drilled the holes and countersunk them first. Essential materials list, 3. Next, I wanted to make a space to hold my vacuum wand that I use to sweep up my shop. Latest Blog Entries | Since you are an affiliate, you can use this url to link people to this page and get credited for it: If you want to use an image thumbnail link, you can copy and paste something like this into the source code of your page: Woodsmith Plans provides hundreds of high-quality, shop-tested plans for makers of all skill levels to build projects for their home, workshop, or give as gifts. Come on, lets bring this thing home! I simply used a hole saw to accomplish the task. Only clean holes in this shop! I drew the circle, drilled a starter hole, and then cut out the center with my jig saw. They just have a place where you can order where to buy their end product from. Of course best, I would often look at the Brainwagon link on the SolderSmoke blog and just sigh. A low-cost cyclone kit and this simple cart turn a shop vacuum into a top-notch dust collector that can go anywhere in the shop. DeWalt Corded Jigsaw: https://amzn.to/2XKbzOf I just don't understand the logic.Does there have to be logic to the spirit of volunteerism? One dust collection cart completed and ready for action. I cut a 19 square piece of 3/4 on my table saw, and marked four in the corners of a 14 square (the measured spacing on the bottom of the vacuum) centered in the top, and bored it for some 1/4 bolts. or "Step 1) Buy my plans. I cut my side and bottom panels to final length using my crosscut sled. Just finished making mine. I cut my PVC into lengths that worked for me based on the location of the inlet of my shop vac and the location of the top of the cyclone. In fact, I just 3d printed something called a pantoprobe one guy made that allows us to probe electronics with more precision that was open source.
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